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WKK GmbH

Description

Bootlace ferrules

Bootlace ferrules are copper tubes with or without an insulating end sleeve that is attached over the stripped end of an electrical wire. Our bootlace ferrules are available in an insulated and uninsulated version. The polypropylene insulation sleeve makes the bootlace ferrules easy to install and adds extra protection. The products are regularly used with terminal strips, such as an automatic circuit breaker. WKK also sells bootlace ferrule assortment boxes and a crimping tool.

What are bootlace ferrules?

A bootlace ferrule consists of a small tinned copper tube with or without an insulating sleeve made of polypropylene. The product is placed around a cable end and crimped. A bootlace ferrule serves the following purposes:

  • A reliable electrical connection; all wire strands conduct current (optimum electrical contact between all copper wires in the core and the terminal where the end is attached)
  • No unravelling of wire strands. This is especially crucial for small wires or for wires where the housing is regularly removed
  • No spreading of the wire strands after a wire has been clamped in a terminal block or other part
  • No breaks in the wire strands in case of bending or tension
  • No unwanted contacts in the terminal, which prevents short circuits
  • Simple wire feed, especially for wires with a relatively small thickness (for example, 26 to 18 AWG)

A bootlace ferrule is not the same as a crimp terminal. Crimp terminals connect cables, in a safe way, to other cables or devices to create an electrical connection between certain cable ends. Bootlace ferrules are used for cables that reach one end (think of terminal strips). Therefore, a bootlace ferrule is suitable for optimal electrical contact around applications where open-wire strands can cause problems.

Bootlace ferrules are used in, for example, switch boxes, screw and spring terminals, control units, function units or row and terminal connectors.

How do bootlace ferrules work?

A bootlace ferrule is placed over the end of a stripped cable. Subsequently, with the help of a bootlace ferrule crimping tool (with the correct settings) the sleeve is crimped to the cable. The crimping tool causes the tube to shrink. Afterwards you can mount the end product on, for example, a screw or spring clamp.

With and without insulation sleeve

WKK supplies uninsulated and insulated bootlace ferrules. Insulated bootlace ferrules contain an insulating sleeve made of polypropylene. The sleeve has several advantages, including that the cable end can be easily inserted. Also, the sleeve can provide extra insulation for live parts of an endpoint (clamp) to which the conductor is attached.

The decision for either insulated or uninsulated bootlace ferrules depends on your specific application. If you are not sure which type is suitable for your application(s), please contact one of our advisers. We are happy to assist you.

You choose twin bootlace ferrules when you are dealing with two cable ends that you want to crimp into one ferrule. Twin ferrules contain an insulation sleeve and are therefore insulated.

Dimensions, quality and colors

Bootlace ferrules are available in many sizes. The sizes correspond to certain colors within the assortment of insulated bootlace ferrules. WKK has bootlace ferrules from 26 AWG (0,14 mm2) to 1 AWG (50 mm2).

WKK attaches great importance to the quality of its products. That is why our bootlace ferrules meet the DIN 46228/1 or DIN 46228/4 standards.

Bootlace ferrule crimping tool and assortments

WKK supplies a crimping tool for bootlace ferrules and various assortments. The crimping tool is suitable for both uninsulated and insulated end sleeves from 0.5 to 2.5 mm2. Two assortment boxes are offered: 400 and 900 pieces.

Personal Advice

Do you need personal advice? Or do you have other questions? Then contact our advisers. We are happy to help you with selecting the right products.

More products by WKK GmbH

Fixation Clips

Fixation Clips

Fixation clips offer you a reliable solution for fixation and guidance of cables in vehicles and on profiles. WKK provides high-quality fixation clips developed by our subsidiary WKK Automotive. We supply edge clips (also for corrugated tubing), clips with fir tree or with arrowhead and solar clips. The products are available, with and without cable ties, for various profile thicknesses and hole diameters.

Own production and quality

Our subsidiary WKK Automotive has its own production facility for the development and production of high-quality fixation clips. The clips are made of plastic (polyamide 6.6: heat, weather and impact resistant). You can expect the products to have good impact resistance, heat resistance and tensile strength (if cable ties are supplied). If desired, you can also have custom made clips, developed by us, that meet your specific requirements.

WKK supplies the following fixation clips:

  • Edge clips
  • Edge clips for corrugated tubing
  • Clips with fir tree or with arrowhead
  • Solar clips

Edge clips with cable ties and/or corrugated tubing

An edge clip is a small plastic fixation clip with a metal clamp, which you can mount on a plastic or metal profile. The product is often used in the automotive industry. Nevertheless, you can use the product wherever you have to deal with cables or corrugated tubing that you want to attach and guide along profiles in an easy way.

The main advantages of edge clips are ease of use (no drilling, welding or gluing needed) and the robustness of the product.

WKK also supplies, if required, the complementary cable ties and corrugated tubing.

Clips with fir tree or with arrowhead

In addition to edge clips, we also have a wide range of clips with fir tree or with arrowhead. These fixation clips are specially designed for mounting of the clip in a drill hole.

Solar clips

Are you looking for mounting clips for applications in the solar industry? WKK has various high-quality solar clips. These fixation clips are often used with cable ties, corrugated tubing and/or cables.

Many sizes available from stock

Our mounting clips are available for various profile thicknesses and hole diameters. The size range is determined, so you will almost certainly find a clip that is suitable for your intended application.

Discover the possibilities

Would you like to know more about our fixation clips? Then contact one of our advisers and discover the possibilities. We are happy to help you with selecting the right products for your application(s).

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